Top-Quality Aluminium Die Casting in India

Aluminium Die Casting in India (GDC & SAND)
We manufacture a variety of products, including valve bodies, aircraft parts, manifolds, rings, flanges, covers, and housings. Sand casting is a highly flexible process, allowing the use of recyclable and permanent patterns, ideal for high production volumes. The sand moulds are bonded with materials like clay or water and rebuilt after each casting.
In the sand casting process, molten material fills the moulds under gravity, and sand cores are used to form the inner lining of hollow parts. Our expertise in Aluminium Sand Castings allows us to handle complex components with precision, especially for large parts and challenging designs.
No Bake Aluminium Castings
No Bake casting uses chemical binders to bond sand for mold formation. The sand is mixed with a binder and catalyst, then hardened as it exits the mixer. After compaction and rollover, the mold is prepared for molten metal. Following the shakeout process, the casting is finished, and sand can be thermally reclaimed. At VJP, our expertise ensures high-quality, precise castings using this specialized process.
Features
- Chemical binders are used to create high-strength molds
- When the temperature is brought to normal levels, the molds turn rigid.
Advantages
- It is adaptable to any quantity.
- Creates high-strength molds and improves dimensional repeatability.
- Requires low skill and labor requirements.
- Provides better dimensional control.
Applications
- Ideal for high-value and critical parts.
- Desired for complicated profiles.
Gravity Die Casting
We manufacture a variety of products using the Gravity Die Casting process, including housings, junction boxes, impellers, valve bodies, flanges, manifolds, actuator bodies, compressor parts, electrical fittings, and covers.
Permanent mould casting utilizes permanent metal moulds, typically made of cast iron, for reliable casting. The moulds are pre-heated before molten metal is poured in, and various cooling techniques ensure proper thermal balance. While it offers less design flexibility than sand casting, it provides lower design, development, and production costs. At SAGPL, we specialize in aluminium die casting in India offering permanent mould castings for complex components across various industries.

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